PRODUCTS

ON-SITE OXYGEN PRODUCTION: INDISPUTABLE ADVANTAGES

The Basic PSA PROCESS: A HIGH TECHNOLOGY

PSA Process Stage

Main Stage

Process Description

Utility of Oxygen Gas Plant

Parameters1 ISO 10083United States USP XXII Oxygen 93%European Pharmacopeia Europeans Oxygen 93%Chaalak Industry Plant – Technologies
OxygenO2> 90%90% – 96%90% – 96%Orlane 93% ±3
Premium 95% ±1
Oxystar 99.5%
Carbon monoxideCO< 5 ppm< 0.001%< 5 ppm< 2 ppm (0.0002%)
Carbon dioxideCO2< 300 ppm< 0.03%< 300 ppm< 150 ppm (0.015%)
Sulphur dioxideSO2< 1 ppm0 ppm
Nitrogen oxidesNOx< 2 ppm0 ppm
WaterH2O< 67 ppm (-50°C)
< 67 ppm (-50°C)< 3 ppm (-75°C / -107°F)
Oil< 0.1 mg/m3< 0.1 mg/m3< 0.1 mg/m3< 0.063 mg/m3

VPSA OXYGEN GAS PLANT

We are leading manufacturers and exporter of VPSA Oxygen Plant. When ZMS is used in the VPSA process, Nitrogen Molecules, having a higher diameter than Oxygen Molecule, passes through the pores and are adsorbed. Therefore, the Oxygen is recovered, while Nitrogen is adsorbed. Adsorption of Nitrogen Molecules happens at Low pressure, which makes it efficient & suitable for higher flow rates.

Salient Features of VPSA Oxygen Gas Plant

Industrial Application

Technical Specifications

Flow Rate200-500 Nm3 / hr
Purity95 %
Pressure2-150 Barg

PSA NITROGEN GAS PLANT

We are Dealing in PSA based Nitrogen Plant. We manufacture and Commissioning more than 250 Plant from last 15 years. Our PSA Nitrogen Gas Plant ranges from 5 Nm3 to 5000 Nm3/HR as per customer’s Requirement. At Chaalak Industries, we listen to your demands and design the best possible solution for you. You can get the full line from air compressor to high quality cylinders – whatever your need may be. We design your specific solution based on application, capacity, purity, pressure, classification requirements, ambient conditions, and height above sea level. The more info you can provide us with, the better the solution we can deliver.

Product Specifications

TypeNitrogen Gas Plant
Production Rate500000
Automatic GradeSemi-Automatic
Purity (%)99.9999
Power15 Watt (w)
Weight (kg)1 Tonne
Color1Other
Production Capacity5 m3/hr
ComputerizedYes
Control SystemPLC Control
Voltage230 Volt (v)
Working Pressure7.5 kgf/cm2’
Dimension(L*W*H)1.2×2.5×3 Meter (m)
Warranty12 month

Nitrogen Gas Applications

Food & Beverages

Pharmaceutical

Electronics and Laser Cutting

Oil & Gas

Mining and Mineral processing

BIOGAS PURIFICATION PLANT

We are leading manufacturer and supplier of Biogas Purification Unit for our highly respected customers. Our offered unit is highly desired by our customers as it features high tensile strength, minimum maintenance, dimensional accuracy and long service life. Before dispatching, our quality analyst examine this unit on various parameters to ensure it flawlessness and durability. We offer this Biogas Purification Unit to customers in different specification at cost effective prices. Biogas is a renewable source of natural gas generated from the anaerobic digestion of waste materials in municipal landfills, waste water treatment plants and anaerobic digesters processing agricultural and industrial organic wastes.

BENEFITS OF BIOGAS PLANT

Product Specifications

TypeBiogas Purification
MaterialMetal
ComputerizedNo
Automatic GradeAutomatic
Voltage220 Volt (v)
Weight (kg)50-60 Kilograms (kg)
ColorRed
Warranty1 Year

Heatless Air Dryer

We have gained a remarkable position in the industry by manufacturing and supplying a qualitative range of Heatless Air Dryer Unit to our valued customers. This precisely designed unit is formulated with the help of modern technology. It features space savvy design, excellent performance and longer working life. Before dispatching, this unit is tested by our quality inspectors on several parameters. In addition to this, the offered Heatless Air Dryer Unit can be purchase from us at best of market price.
ColorBlue
Weight400-500 Kilograms (kg)
Power Output230 Volt (V)
Power Input230 Volt (V)
Temperature30 Celsius (oC)
Heating Powerother
Length1 Meter (m)
Size1x2x3
Product TypeAir Dryer
Place of OriginAhmedabad
Dimension(L*W*H)1x2x2 Meter (m)
Inlet Temperature30 Celsius (oC)
Pressure7-8 kgf/cm2
Power Consumption300 Watt (W)
Width3 Meter (m)
Height2 Meter (m)
UsageInstrument
Noise Level45 db
Power ModeAC
Power SourceElectric
Lubrication TypeOil Free
Voltage220 Volt (v)
Warranty1 Year

H.O.C. Air Dryer

Challak Industries Heat-Of-Compression dryers are most reliable dryers in terms of design innovation & performance. Our H.O.C dryer is equipped with advanced level of control panel thar maintains performance & monitors the health of plant.

Key Features:

Product Details:

Usage/ApplicationIndustrial
Dryer Horse Power10 HP
Minimum Output Dew Point-20 C
Frequency50 Hz
Phase3 Phase
MaterialStainless Steel
Flow Rate5 to 4000 Nm3 / Hr
Weight6000 Kg
Voltage220V

No Purge Loss Air Dryer

With the extensive knowledge and experience in this respective domain, we are engaged in offering high-quality Purge Loss Air Dryer. We only use high-grade raw material and the latest technology while manufacturing this Air Dryer. This Air Dryer is widely appreciated all over the nation for its salient features.

Features:

Product Details:

Usage/ApplicationIndustrial
Minimum Output Dew Point-20 C
Frequency50 Hz
Phase3 Phase
MaterialMild Steel
Automation GradeAutomatic
Flow Rate5 to 4000 Nm3 / Hr
Voltage380 V
Operating Pressure0.5 – 50 Bar

Internal Heated Type Air Dryer

We provide the finest quality range of Internally Heated Air Dryer Unit which precisely crafted at our well-developed production unit. It is formulated with the help of modern techniques. It is highly acknowledged in the market for its features such as space savvy design, excellent performance and longer working life. Before dispatching, this unit is tested by our quality inspectors on several parameters. Furthermore, our esteemed clients can avail this Internally Heated Air Dryer Unit from us at market leading prices.

Features:

Product Details:

MaterialStainless Steel
Automation GradeManual
Voltage380 V
Dryer TypeRegenerative Dessicant Dryer
Model NameE TECH – IHD
Flow rate5 to 4000 Nm/ hr
Dew Point-40 to -80 Degree C
Operating Pressure0.5 – 50 Bar

Low Pressure Air Dryer

Low-Pressure Air Dryer is passed over a special grade of desiccant in twin tower system. While one tower is under drying cycle, air is passed over an electrically heated other tower and carries out the moisture of this tower. Similarly based on time cycle change over takes place from the first tower to second to first. The operation is fully automatic.

Applications:

Product Details:

Usage/ApplicationIndustrial
Minimum Output Dew Point-20 Degree C
Frequency50 Hz
MaterialMild Steel
Automation GradeAutomatic
Model No.E TECH – LPD
Flow rate1 to 10000 Nm / Hr
Operating pressure0.5 -1 Bar

Refrigerated Air Dryer

Refrigerated Air Dryers are designed using high-grade components and advanced technology by our skilled professionals. In order to ensure the quality, these air dryers are stringently tested on various parameters. Clients can avail these air dryers from us in different configurations, as per their needs.

Features:

Product Details:

Automatic GradeAutomatic
Frequency50 Hz
Phase3 Phase
Pressure0.5 to 12.5 Barg.
RefrigerationR22
Voltage415 V
Capacity Range5 to 1000 Nm3/ Hr
Dew Point-23 Degree C

Hydrogen Air Dryer:

Hydrogen Gas Dryers provided by us are highly efficient, thus needs less energy and provides excellent performance. Hydrogen Gas Dryer is easy to use and install. This is a dual tower, open regeneration type of dryer, a dual tower of vessels – one in drying mode and one in standby or regenerating mode. We uses inlet and outlet dew point measurements, via dew point transmitters, to determine the efficiency of the dryer as well as to control if and when the “in service” tower needs to be regenerated.

HEAT OF COMPRESSION TYPE AIR DRYERS

In Heat of Compression Type Air Dryers, directly from Air compressor discharge is taken to Air dryer inlet through insulated pipelines, at 120o C (minimum) temperature. This hot air is passed through one drying vessel where saturated desiccant is regenerated by this hot air. After picking up moisture from desiccant bed, the air is cooled in an intermediate cooler. Here moisture is condensed and removed by auto drain valve. Cooled to 40o C, this air passes through the second drying vessel where balance moisture gets adsorbed and Dry air comes out. Cycle time is 4 hours regeneration & 4 hours drying. After 4 hours the changeover of vessels takes place automatically. In regeneration cycle heating of the bed is only 2 hours, and thereafter the bed is cooled by Dry air. After bed cooling, Dry air is again cooled to 40o C in another cooler, and delivered out of unit as Dry air at 40o C temp. The Dryer is fully automatic with pneumatically actuated Ball/ plug valves. A sequence timer controls operation of these valves. Desiccant used is Activated Alumina and it dries the air up to (-) 40o C Dew point

Salient Features

Technical Specifications

Air Capacity500 to 6000 NM3/ Hr.
Dew Pointup to (-) 60oC.

LOW PRESSURE DRYER

In Blower Purge Offering low pressure air dryer, low pressure nitrogen dryer, fully automatic and computerized air handling unit for use in synthetic fiber, chemical process, air curtains and other industrial applications.

Compressed Air System

We have emerged as a leading organization, engaged in offering superior quality 10HP Heat Of Compression Air Dryer. Our offered air dryer is manufactured by our skilled professionals using high-grade components and latest technology in compliance with the industry quality standards. In addition to this, our provided air dryer undergoes various tests under the supervision of quality controllers to ensure its flawlessness. Our offered air dryer is available for our clients at a very convenient range of prices. In non-lubricated air compressors, a great amount of heat is generated which is lost due to cooling in after cooler. In heat of compression type dryer, this heat is utilized to heat the air for regeneration. In this dryer hot compressed air is passed through a heater to maintain the temperature around 180 Deg C, which is then passed through the desiccant bed for regeneration. After taking out the moisture this air is cooled in an aftercooler where moisture is condensed and drained out in moisture separator. Then this cooled air is passed through the other tower of desiccant for drying.

Features:

Limitations:

Industrial RO Plant

Basic & Specialty Chemical for different types of Water Treatment Plant

Air Blower & Vacuum Pump

Ultra Filtration Unit

Water Treatment Plant (WTP)

Sewage Treatment Plant

Effluent Treatment Plant

Carbon Molecular Sieves

Cu, Ni & PD Catalyst

Zeolite Molecular Sieves

RO Anti Scalants & PH Booster

Speciality Chemicals for RO Plant, DM Plant, STP Plant, ETP Plant, Boilers Heat Exchangers, Cooling Towers and other Water Cleaning System.

Power & Control Panel with suitable Interlock & Field Instruments for any System

Gas Analyzer & Sensors

Panel Enclosures as per required design

Field Instruments

Solenoid Valves & Pneumatic Actuators